Optimizing mechanical availability
01: Defining the Problem
- Performs lubrication analysis at three to five collection points on the machine
- Different frequencies making controlling the collection difficult
- Reactive analysis for maintenance, without connection with the objective of mechanical availability
- Solution
Smart lubrication analysis control application by monitoring the frequency of collection requests
Creation of a predictive model that took into account lubrication analysis and corrective maintenance history
- Results
More than 5% increase in mechanical availability due to less corrective maintenance
Reduction in lubricant changes
Inventory optimization of spare parts
The Sustainability Master Plan (SMP) is based on the triple bottom line (environmental, social and economic), complemented by efficient governance, innovation and communication processes
Sustainability Master Plan
(SMP):
Environmental: Climate change, effluent and waste emissions, soil conservation, water resources, environmental education;
Social: Relationship with employees, suppliers, customers, government and community associations, local relationships;
Economic: Local economic impact and internal economic management
Governance: Alignment with certifications, application of SMP guidelines with quality, stakeholder management
Innovation: Biotechnology, efficient management processes, research, new technologies, impact assessment
Communication: Maintain transparency and objectivity in communication to implement SMP and with stakeholders
Strategic guidelines > Strategic planning > Multi-year planning > Budget > Goal breakdown